MORLOK ROBOT LAB

PRINTED FRAME + BODY · PF1 CANDIDATE

20 planned runs.
One reusable build plate.

The current Creator 5 Pro plan uses the same build plate each time: remove the finished pieces, check them, then prepare the next approved run. You do not need twenty physical printer sheets.

2

Small test plates

Check the shutter and new joints before committing to the main parts.

5

Printed-frame plates

19 pieces form the new stationary frame candidate.

13

Body plates

37 preserved shell and camera/audio pieces, with the tall posts on their own plate.

Twenty is the original conservative from-scratch plan, not the number of prints remaining and not a guaranteed final or minimum count. It reserves 8 mm of brim space around every object, a 5 mm outer margin and 2 mm between reserved envelopes on a nominal 256 × 256 mm bed. Actual slicing, changed hardware or reprints may add or rearrange runs. Final kit clamps, cable fittings and mobility mounts are not yet included.

See every numbered plateDownload CAD and all 20 layoutsBlank print-log template

Here is the first printed-frame candidate

Actual PF1 printed base CAD with removable tray raised, four base quarters and crossmembers
Printed base with the tray raised for inspection. Actual CAD; no metal deck.
Actual PF1 frame beneath preserved BC1 shell, with lid hidden to show interior
The frame under the preserved shell, with the lid hidden. Case retention is still unresolved.

The new frame has four ribbed base quarters, four overlapping underside joint braces, two crossmembers, one slotted tray, four risers and four feet. That is 19 new printed pieces; together with the body it is 56 main candidate pieces. Electronics, real fasteners and later drive hardware are purchased components.

The tray’s default 180 × 140 mm envelope is adjustable source geometry, not a measurement of your CanaKit. Do not install a loose powered kit. The frame has no released payload rating, case clamps, cable entry, motor/caster/battery mounts or completed physical test. See every new frame part · Detailed candidate assembly and qualification notes

Use the plan in this order

  1. First, reconcile anything already printed. Match the actual parts, material, revision and fit result before skipping a test. A printer returning to Idle is not proof of usable parts; never send a duplicate on that assumption.
  2. Run 01 is the separate PLA shutter trial. Run 02 tests the proposed PETG joint and interfaces. This plan does not reuse an old tool assignment or authorize a new send.
  3. Stop and inspect. Record physical completion separately from fit acceptance. A passing PLA mechanism does not qualify PETG structure, and a short corner sample does not prove a tall post.
  4. Only after measurements and fit gates, review runs 03–07 for the frame and 08–20 for the body. Keep every model at 100% millimetre scale. Inspect supports, brim, every layer and actual tool/material mapping in the correct slicer.

All public statuses below are planning labels. Actual attempts, photos and fit results are kept in the private project print register. The download here is a blank template and contains no personal printer details.

Every plate, in order

Click a picture to open it full-size. The dashed boxes reserve brim and separation space; they are not sliced toolpaths. Part IDs name the pieces; plate IDs name each collection on the bed.

01

Plate T1 · 3 pieces

Camera-shutter fit trial

Material: PLA; exact prepared machine profile remains separate · Planning status: HOLD

Run 1 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • C01_camera_standard_carrier ×1
  • C02_camera_shutter_retainer ×1
  • C03_camera_opaque_slider ×1

Download run 01 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

02

Plate T2 · 9 pieces

Joint and interface fit trials

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 2 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • 01_original_tolerance_coupon ×1
  • 06_r2_aperture_sample_74mm_TEST ×1
  • F05_under_seam_splice ×1
  • FT01_joint_half_left ×1
  • FT02_joint_half_right ×1
  • 04_side_corner_24x38_TEST ×1
  • 05_end_corner_24x38_TEST ×1
  • 02_original_joiner ×1
  • 03_corner_post_pp_38mm_TEST ×1

Download run 02 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

03

Plate F01 · 7 pieces

Printed frame candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 3 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • F06_front_rear_crossmember ×2
  • F07_adjustable_equipment_tray ×1
  • F05_under_seam_splice ×2
  • F09_stationary_foot ×1
  • F08_tray_riser ×1

Download run 03 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

04

Plate F02 · 5 pieces

Printed frame candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 4 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • F01_base_front_left ×1
  • F05_under_seam_splice ×2
  • F09_stationary_foot ×2

Download run 04 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

05

Plate F03 · 5 pieces

Printed frame candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 5 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • F02_base_front_right ×1
  • F09_stationary_foot ×1
  • F08_tray_riser ×3

Download run 05 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

06

Plate F04 · 1 pieces

Printed frame candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 6 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • F03_base_rear_left ×1

Download run 06 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

07

Plate F05 · 1 pieces

Printed frame candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 7 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • F04_base_rear_right ×1

Download run 07 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

08

Plate B01 · 5 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 8 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • M01_lite_removable_U_bridge ×1
  • R2_lid ×1
  • C01_camera_standard_carrier ×1
  • R2_joiner ×1
  • M03_bridge_standoff_2mm ×1

Download run 08 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

09

Plate B02 · 8 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 9 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_lid ×1
  • M02_lite_microphone_guard ×1
  • S02_speaker_removable_grille ×1
  • S01_speaker_ear_cassette ×1
  • R2_joiner ×4

Download run 09 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

10

Plate B03 · 6 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 10 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_lid ×1
  • C02_camera_shutter_retainer ×1
  • R2_joiner ×3
  • M03_bridge_standoff_2mm ×1

Download run 10 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

11

Plate B04 · 6 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 11 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_lid ×1
  • C03_camera_opaque_slider ×1
  • C04_camera_spacer_6mm ×4

Download run 11 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

12

Plate B05 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 12 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_side ×1

Download run 12 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

13

Plate B06 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 13 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_side ×1

Download run 13 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

14

Plate B07 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 14 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_side ×1

Download run 14 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

15

Plate B08 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 15 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_side ×1

Download run 15 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

16

Plate B09 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 16 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_end ×1

Download run 16 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

17

Plate B10 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 17 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_end ×1

Download run 17 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

18

Plate B11 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 18 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_front_module_panel ×1

Download run 18 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

19

Plate B12 · 1 pieces

Preserved body candidate; fit gates first

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 19 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_front_module_panel ×1

Download run 19 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

20

Plate BP · 4 pieces

Four tall posts; dedicated plate

Material: PETG candidate; exact reel/profile unconfirmed · Planning status: HOLD

Run 20 actual geometry placement on Creator 5 Pro bed
Parts and quantities on this plate
  • R2_post_nn ×1
  • R2_post_np ×1
  • R2_post_pn ×1
  • R2_post_pp ×1

Download run 20 geometry-only 3MF

Time / filament: NOT SLICED. This file has no approved printer profile, tool assignment or G-code.

What has actually been checked?

All 11 new STL types passed the scoped mesh checks. The 19 frame solids were checked for positive-volume intersections, and no frame/body bounding-box intersections were found after the recorded shell offset. All 20 3MFs reopened in strict lib3mf mode with the expected object counts and no warnings. Their reserved plate rectangles fit the nominal bed without overlap. The native assembly reopens with 56 separate printed meshes.

These are digital geometry checks. They exclude the real case, fastener stacks, cables, print process, strength, creep, cooling and acoustics. No physical print or fit result follows from them.

Every part and its purpose · Design review and remaining improvements